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Bucket wheel reclaimer JXLQ-500

Bucket wheel reclaimer JXLQ-500

BUCKET WHEEL RECLAIMER is a high-efficiency, continuous operation large and medium-sized loading and unloading equipment.

Bucket wheel reclaimer JXLQ-500

JXLQ-500 bucket wheel reclaimer is suitable for stacking and loading loose materials in storage yards for industries such as mining, coal, cement, urban waste treatment, coking, large and medium-sized thermal power plants, and metallurgical enterprises Transport loose materials into the storage yard or to the desired location via conveyor belts, vehicles, and other transportation equipment It is a high-efficiency, continuous operation large and medium-sized loading and unloading equipment.

Product Highlights:

The structural design of the main components, optimization design of the transmission device of the bucket wheel drive system, automatic control technology of the bucket wheel stacker reclaimer, on-site communication network technology, remote communication system technology, method of monitoring the bucket wheel machine using computer vision technology, virtual prototype technology and virtual reality technology for the design of the bucket wheel stacker reclaimer, kinematic simulation technology for the amplitude device, modal analysis of the bucket arm, application of CATIA bucket 3D modeling technology and non electric detection technology have improved the stability and reliability of equipment application and operation.

High efficiency:

For bulk materials, the continuous feeding capacity is large, the operating surface is wide, the

efficiency is high, and the crawler walking and moving machine are fast, saving time.

Less personnel needed:

1-2 person operation (or unmanned) has achieved automated mining.

Low energy consumption:

The total power of the equipment is 166KW, and the effective power is 127KW Using an external 380V AC power, calculate at a local unit price of 1 RMB per kilowatt hour (actual local unit price), The excavation cost per cubic meter is 0.381 RMB Using a 200KW diesel generator set, with an average fuel consumption of 50L per hour, calculated at 7 RMB per diesel The excavation cost per cubic meter is 0.7 RMB Compared to traditional excavators, the operating cost is reduced by 46%, and the procurement cost is reduced by 50%. One excavator can replace 2-10 traditional excavators in terms of work capacity.

Low maintenance cost for mechanical use:

Daily maintenance requires fewer vulnerable parts, such as digging buckets, bucket teeth, rollers, etc.

Good environmental performance:

Bucket wheel excavation, excavation arm conveying system, and discharge arm conveying system operate at low speed, resulting in less dust.

Good reliability:

The whole machine adopts a 380V AC/diesel generator set as the power source, with domestic brands such as motors and reducers. The electrical control components, PLC, hydraulic, system pumps, and valves are imported.

Equipment foresight:

Through the intelligent design of equipment control, unmanned material retrieval, remote monitoring of on-site work screens, remote control of equipment operation, remote monitoring of equipment operation data, and maintenance of equipment failure alarms have been achieved. Advanced automatic lubrication systems have improved the service life of various rotating components and reduced equipment failure rates.

No Item Parameters
1 Dimension:(mm) 20597x4200x6140
2 Track size:(length X width) 6000x600
3 Theoretical ability:(M3/H) 500
4 Rated bucket capacity 1m3
5 Bucket wheel diameter 5.1m
6 Bucket wheel number 1
7 Unit cutting force 40kg/cm
8 Rotation speed of bucket wheel 5R/Min
9 Loose material characteristics 2.35T/m3 (Iron ore)
10 The rotation angle of the unloading arm relative to the picking arm  ±90°
11 Rotation angle of the feeding arm 360°
12 Conveyor belt width 1.2m
13 Conveyor belt speed 2.5m/s
14 Ground pressure 125Kpa
15 Minimum turning radius 7.5m
16 Maximum walking speed of the track 8.5m/Min
17 Drive mode Hydraulic
18 Power source Diesel or electric drive
19 Bucket wheel drive power 75Kw
20 Bucker wheel arm conveyor belt drive 22Kw
21 Discharge arm telescopic conveyor belt drive 30Kw
22 Bucket wheel arm rotation drive 5.5Kw x 2
23 Telescopic arm rotation drive 3Kw x 2
24 Crawler walking+hydraulic cylinder lifting 22Kw
25 Power 166Kw
26 Diesel engine power 335Hp